Discussion:
Downward modulation on viking ll
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Ralph Mowery
2018-07-17 22:46:02 UTC
Permalink
It has been over 40 years ago that I dealt with any AM.

Picked up a Johnson Viking ll at a hamfest. Getting it on the air after
a few repairs.

I thought under modulation a wattmeter should kick up slightly and the
plate current should stand still.

This one looks ok on a scope, but even under less than 100 % modulation
my Heathkit 102 wattmeter goes down and so does the plate current meter.

It does put out about 100 watts with around 250 ma of plate current in
AM and 125 watts with about 300 ma of plate current in CW, just as the
book says it should.

This one does have the 6AQ5 tube to clamp the screens of the 6146s.

Could this indicate weak 6146 tubes even though it makes the rated power
? Or should I look into something else, or normal for this transmitter
?


de ku4pt

.
Scott Dorsey
2018-07-18 13:05:32 UTC
Permalink
Post by Ralph Mowery
It has been over 40 years ago that I dealt with any AM.
Picked up a Johnson Viking ll at a hamfest. Getting it on the air after
a few repairs.
I thought under modulation a wattmeter should kick up slightly and the
plate current should stand still.
This one looks ok on a scope, but even under less than 100 % modulation
my Heathkit 102 wattmeter goes down and so does the plate current meter.
Ignore the wattmeter. Pay attention to the plate meter.

If the waveform you're putting in is symmetric (and a 1kc tone from a signal
generator is a good start), the plate meter should be rock steady. If it is
not, it is because something is becoming asymmetric (and I bet that the
waveform will NOT look so good on the scope when you check it).

First thing: check the plate and cathode resistors on the 807s. They
should be the same values top and bottom. Swap the two 807s and see if
the behaviour changes... see if the plate current goes up instead of down.
If so, replace the 807s (and the Chinese 807s seem to be okay). THEN,
check the quiescent current across the cathode resistors and make sure they
are the same top and bottom.

If all of these things are the case... then something is asymmetric in the
drive circuitry before T3. You mention that your 6AU6 had been replaced
with a 6AQ5.... I'd check that for symmetry... putting a triangle wave into
the input and then looking at it on a scope on the plate of the tube
driving T3. If it's lopsided, there's an issue with the first two audio
stages.

Totally off the wall one: The 6AQ5 needs more plate current than the 6AU6
and it's causing partial saturation of T3. I really, really doubt that's
the problem but if so, you'll see a nice triangle wave on the plate of the
6AQ5 and a terrible one on the grids of the 807s.

Even more off the wall one: the 6AQ5 stage is specifically set up as a
limiter to make the waveform asymmetric for more "punch" in a pileup.

The scope is your friend.
Post by Ralph Mowery
It does put out about 100 watts with around 250 ma of plate current in
AM and 125 watts with about 300 ma of plate current in CW, just as the
book says it should.
This one does have the 6AQ5 tube to clamp the screens of the 6146s.
Could this indicate weak 6146 tubes even though it makes the rated power
? Or should I look into something else, or normal for this transmitter
?
No, you have something weird going on with the audio deck, I suspect.
But the scope and a triangle wave generator will tell you for sure.
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."
Ralph Mowery
2018-07-18 16:12:37 UTC
Permalink
Scott you are correct on the waveform. I put a 1000 hz triangle wave
into the mic input with the mic removed. At low levels of audio input
and the Viking audio control level, the grids of the 807 tubes look more
like square waves and at a higher level they start to round off more
like sine waves. Really odd to me. I admitt I am not used to trouble
shooting tube circuits and AM trasmitters. Most of my radio work has
been with FM and repeaters as a hobby for about the last 40 years. My
work was in industrial instrumentation and controls.
I do have a well equipped service bench.

Here is a link that should let you see the scope pix.

https://drive.google.com/drive/folders/1kZ47jCk5ID9aSItp3nHKHJbmlJmyHO8r
?usp=sharing

The digital scope has its leads on the grids of the 807 tubes. I am
using both chanels with one inverted. That lays both chanels on top of
each other to let me see if there is much difference in the grids. They
seem to follow each other very close.

The analog scope has one channel going to a tap off of a dummy load for
the RF trace.

The function generator does show a good triangle wave when I check it.

When fed with a sine wave of 1000 hz the waveforms look ok. I
understand the difference in the sine and triangle and agree that the
triangle will show up distortion much better than the sine.

I ran some audio test with 3 of my local ham friends. They have been
licensed from about the mid 1950s and I know I can depend on them. One
was an engineer for Western Electric and Bell labs , so he should know
what he is talking about. He was using an old Collins receiver, one an
Icom 756 and one a Yeasu ft450d. They all said it sounds fine.


Thanks for the response.

de ku4pt
Post by Scott Dorsey
Ignore the wattmeter. Pay attention to the plate meter.
If the waveform you're putting in is symmetric (and a 1kc tone from a signal
generator is a good start), the plate meter should be rock steady. If it is
not, it is because something is becoming asymmetric (and I bet that the
waveform will NOT look so good on the scope when you check it).
First thing: check the plate and cathode resistors on the 807s. They
should be the same values top and bottom. Swap the two 807s and see if
the behaviour changes... see if the plate current goes up instead of down.
If so, replace the 807s (and the Chinese 807s seem to be okay). THEN,
check the quiescent current across the cathode resistors and make sure they
are the same top and bottom.
If all of these things are the case... then something is asymmetric in the
drive circuitry before T3. You mention that your 6AU6 had been replaced
with a 6AQ5.... I'd check that for symmetry... putting a triangle wave into
the input and then looking at it on a scope on the plate of the tube
driving T3. If it's lopsided, there's an issue with the first two audio
stages.
Totally off the wall one: The 6AQ5 needs more plate current than the 6AU6
and it's causing partial saturation of T3. I really, really doubt that's
the problem but if so, you'll see a nice triangle wave on the plate of the
6AQ5 and a terrible one on the grids of the 807s.
Even more off the wall one: the 6AQ5 stage is specifically set up as a
limiter to make the waveform asymmetric for more "punch" in a pileup.
The scope is your friend.
Post by Ralph Mowery
It does put out about 100 watts with around 250 ma of plate current in
AM and 125 watts with about 300 ma of plate current in CW, just as the
book says it should.
This one does have the 6AQ5 tube to clamp the screens of the 6146s.
Could this indicate weak 6146 tubes even though it makes the rated power
? Or should I look into something else, or normal for this transmitter
?
No, you have something weird going on with the audio deck, I suspect.
But the scope and a triangle wave generator will tell you for sure.
Scott Dorsey
2018-07-18 18:37:13 UTC
Permalink
Post by Ralph Mowery
Scott you are correct on the waveform. I put a 1000 hz triangle wave
into the mic input with the mic removed. At low levels of audio input
and the Viking audio control level, the grids of the 807 tubes look more
like square waves and at a higher level they start to round off more
like sine waves. Really odd to me. I admitt I am not used to trouble
shooting tube circuits and AM trasmitters. Most of my radio work has
been with FM and repeaters as a hobby for about the last 40 years. My
work was in industrial instrumentation and controls.
I do have a well equipped service bench.
Here is a link that should let you see the scope pix.
https://drive.google.com/drive/folders/1kZ47jCk5ID9aSItp3nHKHJbmlJmyHO8r
That's distorted... BUT it's symmetric! I think a lot of what you are seeing
is the loss of high frequencies due to the heavy input capacitance of the
807 and the 6AQ5 not being able to pump much current out.
Post by Ralph Mowery
The digital scope has its leads on the grids of the 807 tubes. I am
using both chanels with one inverted. That lays both chanels on top of
each other to let me see if there is much difference in the grids. They
seem to follow each other very close.
They look more or less the same, so I wouldn't be worried about them.
Which means I'd be worried about the output stage. What about the waveforms
on the plates? Also symmetric?
Post by Ralph Mowery
The analog scope has one channel going to a tap off of a dummy load for
the RF trace.
The function generator does show a good triangle wave when I check it.
When fed with a sine wave of 1000 hz the waveforms look ok. I
understand the difference in the sine and triangle and agree that the
triangle will show up distortion much better than the sine.
Right, but the other thing is that the triangle will show up asymmetry
more than the sine. Since it has a lot of harmonics it will also show
up low-passing severely, and I think that's much of what you're seeing.
Post by Ralph Mowery
I ran some audio test with 3 of my local ham friends. They have been
licensed from about the mid 1950s and I know I can depend on them. One
was an engineer for Western Electric and Bell labs , so he should know
what he is talking about. He was using an old Collins receiver, one an
Icom 756 and one a Yeasu ft450d. They all said it sounds fine.
So far it looks fine. Swap the two 807s and see if the problem changes.
If it doesn't.... put an analogue meter on the power supply and see if
it is sagging on peaks.

I should have thought of that one first-off, actually.
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."
Ralph Mowery
2018-07-18 21:03:55 UTC
Permalink
Post by Scott Dorsey
So far it looks fine. Swap the two 807s and see if the problem changes.
If it doesn't.... put an analogue meter on the power supply and see if
it is sagging on peaks.
I should have thought of that one first-off, actually.
Thanks for all the comments.

I did put my trusty Simpson 260 on the high voltage and it went from
about 680 to 640 as I turned up the audio to where the plate current
meter fell back some. I am not sure if loosing 40 volts at 250 mills
would cause what I am seeing or not. The 8 uF capacitor show 8 point
something and an ESR of 9 ohms on my $ 15 component checker from ebay
from China. Not sure what an ESR should be on an old oil filled
capacitor.

There is a hamfest comming up the first of September that I may be able
to find some NOS 807 tubes at a reasonable price.

The waveform sure does look distorted,but guess it is ok for ham work as
my friends would have let me know if there was enough distortion to show
up to the ear.

I am not too sure about hooking the scope to the plates of the 807 as
they have about 700 volts on them. I know my probes are not rated for
that kind of voltage. Somemone did put a couple of VR tubes on the
screens of the 807 modulators to keep them at 300 volts.
Scott Dorsey
2018-07-18 21:50:41 UTC
Permalink
Post by Ralph Mowery
I did put my trusty Simpson 260 on the high voltage and it went from
about 680 to 640 as I turned up the audio to where the plate current
meter fell back some. I am not sure if loosing 40 volts at 250 mills
would cause what I am seeing or not. The 8 uF capacitor show 8 point
something and an ESR of 9 ohms on my $ 15 component checker from ebay
from China. Not sure what an ESR should be on an old oil filled
capacitor.
40V seems like a lot to me. I'd replace that with a modern film cap,
personally. That sure sounds like it might your problem.
Post by Ralph Mowery
There is a hamfest comming up the first of September that I may be able
to find some NOS 807 tubes at a reasonable price.
First swap the tubes with one another and see if the problem changes. If
it doesn't, don't bother replacing them because the 807s won't be the issue.
Post by Ralph Mowery
The waveform sure does look distorted,but guess it is ok for ham work as
my friends would have let me know if there was enough distortion to show
up to the ear.
It looks distorted MOSTLY because everything above 8kc or so is totally
rolled off. Which is perfectly fine, so don't worry about that. What you
care about is that it's symmetric and the top and bottom look the same,
which they do.
Post by Ralph Mowery
I am not too sure about hooking the scope to the plates of the 807 as
they have about 700 volts on them. I know my probes are not rated for
that kind of voltage. Somemone did put a couple of VR tubes on the
screens of the 807 modulators to keep them at 300 volts.
You should get an HV probe! But first, try swapping the 807s and see
if the problem changes. If the tubes are mismatched, and you're seeing
the bottom part of the waveform higher than the top, causing the meter
to drop with signal, then when you swap the tubes the top part should
be higher than the bottom, causing the meter to rise with signal.

Mind you the same thing can happen if the cathode or plate resistors are
mismatched.

But I am thinking more and more it's just supply sag here.
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."
Ralph Mowery
2018-07-21 23:46:49 UTC
Permalink
Post by Scott Dorsey
You should get an HV probe! But first, try swapping the 807s and see
if the problem changes. If the tubes are mismatched, and you're seeing
the bottom part of the waveform higher than the top, causing the meter
to drop with signal, then when you swap the tubes the top part should
be higher than the bottom, causing the meter to rise with signal.
Mind you the same thing can happen if the cathode or plate resistors are
mismatched.
Tried several things. Replaced the tube HV rectifiers with solid state
diodes. Voltage dropped about 25 volts under modulation while power out
still droped about 20 watts.


I am beginning to think it is just a watt meter problem. I used a
Struthers watt meter and it goes up with modulation like I would expect.
Then a real interinsting thing was my Drake W4. Hooked up normally and
the 2000 and 200 watt scales forward go down with modulation. Reversing
the meter and using the reflective side, the 200 scale goes down and the
2000 watt scale goes up. Then going to my IFR 1200s the Average scale
goes down,but the peak scale goes up..

The origional meter was a heathkit 102 that went down. Atleast all
wattmeters were within about 10 watts or less with 100 watts being the
average.
Scott Dorsey
2018-08-05 14:28:17 UTC
Permalink
Post by Ralph Mowery
Tried several things. Replaced the tube HV rectifiers with solid state
diodes. Voltage dropped about 25 volts under modulation while power out
still droped about 20 watts.
That's probably not a bad idea, but yes, not related to any problem.
Post by Ralph Mowery
I am beginning to think it is just a watt meter problem. I used a
Struthers watt meter and it goes up with modulation like I would expect.
As I said earlier in the thread, ignore the watt meter. Don't believe the
watt meter. Look at the plate current. If the plate current stays pretty
steady, you're okay. If the plate current is sagging, either the waveform
is asymmetric (which is fine on a voice but not fine on a sine wave) or
the supply is sagging.

If it drops on a voice but doesn't drop on a test sine wave, flip the
microphone polarity so it rises on your voice and you'll sound louder
in a pileup...
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."
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